This machine is to mix and plasticize the plastics ( such as TPR, EVA, color master batch, rubber etc..) in the airtight, pressure, heating conditions (temperature and pressure are all controllable).It is a small machine with the virtues of small volume, low consumption, high precision controlling of temperature, pressure controllable and easy handling of loading and discharging materials, etc., which is suitable for sampling and improving formulas in plastics. It is also feasible for small production, which can avoid wasting resources by using big power machineries for sampling or for small production. The machine is suitable for testing and production in all professional granule factories.
A. Basic information:
For masticating and kneading natural rubber, synthetic rubber, EVA or PVC pellets with various kinds chemical material and warming the cold material which shall be supplied to the calender, embossing calender or hot presses.
B. Machine Parameters:
| Kneader mixer | X(S)N-5 | X(S)N-20 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-95 | X(S)N-110 |
| Mixing capacity (L) | 5 | 20 | 35 | 55 | 75 | 95 | 110 |
| Actuating motor (kw) | 7.5 | 37 | 55 | 55/75 | 90/110 | 132 | 160/200 |
| Turnover motor(kw) | 0.75 | 1.5 | 2.2 | 3.0 | 4.0 | 5.5 | 5.5 |
| Turnover angle (º) | 110 | 110 | 140 | 140 | 140 | 140 | 140 |
| Air compressor motor (kw) | 1.5 | 3.0 | 5.5 | 7.5 | 11.0 | 15.0 | 15.0 |
| Dust cleaner | HLL-10 | HLL-10 | HLL-10 | HLL-15 | HLL-20 | HLL-30 | HLL-30 |
| Water cooling(Rubber refining) Mpa | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Steam heating(Plastic refining) Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| Electrical heating(Plastic refining) KW | 4 | 9 | 12 | 15 | 18 | 24 | 24 |
| Weight (kg) | 1200 | 4500 | 6500 | 7800 | 10500 | 12500 | 14500 |
| Dimension (LXWXH) (mm) | 1900x950 x2400 | 2600x1400 x2600 | 3200x1900 x3000 | 3500x2600 x3300 | 3900x2900 x3400 | 4000x3200 x3700 | 4100x2900 x3800 |
C. Advantages:
1.Maximum Dispersion & High Production
Double blades with special spiral angle, proper clearance & high cooling effect gives excellent dispersion which can not be obtained from an open mill. Its production is 4 to 5 times more than an ordinary mixing mill thus saving on labor and electricity.
2.Super sealing,no powder leakages.
Both sides of the rotor blades are injected welding a iron alloy ring, which assures sealing and protects the blades from abrasion.Imported bakelite sealing ring,which make super sealing.The chamber around are designed with groove,then embeded with rubber stip,this make sure the whole mixing chamber is well sealed.
3.No Foundation Requirement
The Kneader has a common bed plate for all parts and not require foundation.
4.Easy Cleaning & Colour Change
Mixing chamber can be tilted down for 140degree, which enables easy cleaning, because of this, different coloured compounds can be made without trouble.
5.Easy Operation
Easy operation with Push-buttons and hand lever valves from the operation board.
6.Short Mixing Time
Mixing time ranges from 6 to 12 minutes depending on compound's specific gravity.
D.Machine Photos:
